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Re: [Healeys] big Healey new steering box

To: JSARCH <jmsdarch@sbcglobal.net>
Subject: Re: [Healeys] big Healey new steering box
From: Harold Manifold <manifold@telus.net>
Date: Tue, 23 Jun 2026 10:10:45 -0700
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--000000000000a630450654eed78b
Content-Transfer-Encoding: quoted-printable

Hi All,

Since we are discussing Denis Welch parts, I wanted to share my experience.
I purchased a set of DW synchro rings for my transmission, but after 500
miles, it became impossible to shift from 4th to 3rd gear.

Upon disassembly, I discovered the DW synchros had a manufacturing defect.
I have since replaced them with Bastuck synchros, and the gearbox has been
performing well.

Best,
Harold Manifold

On Mon, Jun 22, 2026 at 11:05=E2=80=AFPM JSARCH via Healeys <healeys@autox.=
team.net>
wrote:

> Concerning their products, I have a cam, cam followers, and a clutch ball
> race release bearing and I am very happy with the products and their
> service.
>
>
>
> JMS
>
> =E2=80=9962 BT7
>
>
>
> *From:* Healeys <healeys-bounces@autox.team.net> *On Behalf Of *Bob
> Spidell via Healeys
> *Sent:* Monday, June 22, 2026 6:03 PM
> *To:* healeys@autox.team.net
> *Subject:* Re: [Healeys] big Healey new steering box
>
>
>
> I've only had the one contact with him so I really couldn't say; their
> support people were helpful. I've been happy with the products from
> them--steering box included--cam, pistons, valves, etc.
>
> Side note: On one of the 'Wheeler Dealers' episodes Mike went to the Omeg=
a
> piston factory (I have them in my BJ8). I expected a modern factory;
> they're in what I'd call an 'Old English workshop.'
>
> bs
>
> On 6/21/2026 3:55 PM, Richard Mayor via Healeys wrote:
>
> And we all know that Jeremy Welch would never misrepresent anything.
>
>
>
> Sent from my iPad
>
>
>
> On Jun 21, 2026, at 3:10=E2=80=AFPM, s.hutchings via Healeys
> <healeys@autox.team.net> <healeys@autox.team.net> wrote:
>
> =EF=BB=BF
>
> Well Bob, we all know that not everything is "evident on the bench"!
>
> Load tends to change things.
>
>
>
> Stephen BJ8
>
>
>
>
>
>
>
> Sent from my Galaxy
>
>
>
>
>
> -------- Original message --------
>
> From: Bob Spidell via Healeys <healeys@autox.team.net>
> <healeys@autox.team.net>
>
> Date: 2026-06-21 4:34 PM (GMT-05:00)
>
> To: healeys@autox.team.net
>
> Subject: Re: [Healeys] big Healey new steering box
>
>
>
> AHS has a  video showing the assembly of one of their boxes. You can
> clearly see 'DWM' on the top cover (sorry, don't have a link and it's
> been a few years).
>
> Here's a story: I got a call from Jeremy Welch himself and he said, in
> so many words "You Americans are full of it." The hard spot isn't
> evident on the bench.
>
> bs
>
> On 6/21/2026 10:26 AM, Stephen Hutchings via Healeys wrote:
> > I=E2=80=99d like to hear more about this too.
> > AH Spares has one as well as DW.
> > I wonder whether there would be any advantage to the high ratio box. It
> may not be practical for parking, etc.
> > I guess the main question is -How much slop is taken up, given it is
> still a cam and peg design.
> >
> > I have an odd phenomenon with my car in that it sometimes feels tighter
> than others, and it doesn=E2=80=99t seem to have anything to do with how =
warm or
> cool it is.
> > (Lube level is good.)
> >
> > Stephen, BJ8
> >
> >> On Jun 20, 2026, at 1:34=E2=80=AFPM, Ken Freese via Healeys
> <healeys@autox.team.net> <healeys@autox.team.net> wrote:
> >>
> >> Are there any negatives to the new steering boxes aside from the cost?
> >> Ken Freese
> >> 65 BJ8
> >> _______________________________________________
> >> Support Team.Net http://www.team.net/donate.html
> >> Suggested annual donation  $12.75
> >>
> >> Archive: http://www.team.net/pipermail/healeys
> http://autox.team.net/archive/healeys
> >>
> >> Healeys@autox.team.net
> >> http://autox.team.net/mailman/listinfo/healeys
> >>
> >> Unsubscribe/Manage:
> http://autox.team.net/mailman/options/healeys/s.hutchings@rogers.com
> >>
> > _______________________________________________
> > Support Team.Net http://www.team.net/donate.html
> > Suggested annual donation  $12.75
> >
> > Archive: http://www.team.net/pipermail/healeys
> http://autox.team.net/archive/healeys
> >
> > Healeys@autox.team.net
> > http://autox.team.net/mailman/listinfo/healeys
> >
> > Unsubscribe/Manage:
> http://autox.team.net/mailman/options/healeys/bspidell@comcast.net
> >
>
> _______________________________________________
> Support Team.Net http://www.team.net/donate.html
> Suggested annual donation  $12.75
>
> Archive: http://www.team.net/pipermail/healeys
> http://autox.team.net/archive/healeys
>
> Healeys@autox.team.net
> http://autox.team.net/mailman/listinfo/healeys
>
> Unsubscribe/Manage:
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>
> _______________________________________________
> Support Team.Net http://www.team.net/donate.html
> Suggested annual donation  $12.75
>
> Archive: http://www.team.net/pipermail/healeys
> http://autox.team.net/archive/healeys
>
> Healeys@autox.team.net
> http://autox.team.net/mailman/listinfo/healeys
>
> Unsubscribe/Manage:
> http://autox.team.net/mailman/options/healeys/boyracer466@gmail.com
>
>
>
> _______________________________________________
>
> Support Team.Net http://www.team.net/donate.html
>
> Suggested annual donation  $12.75
>
>
>
> Archive: http://www.team.net/pipermail/healeys http://autox.team.net/arch=
ive/healeys
>
>
>
> Healeys@autox.team.net
>
> http://autox.team.net/mailman/listinfo/healeys
>
>
>
> Unsubscribe/Manage: http://autox.team.net/mailman/options/healeys/bspidel=
l@comcast.net
>
>
>
>
> _______________________________________________
> Support Team.Net http://www.team.net/donate.html
> Suggested annual donation  $12.75
>
> Archive: http://www.team.net/pipermail/healeys
> http://autox.team.net/archive/healeys
>
> Healeys@autox.team.net
> http://autox.team.net/mailman/listinfo/healeys
>
> Unsubscribe/Manage:
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>
>

--000000000000a630450654eed78b
Content-Transfer-Encoding: quoted-printable

<div dir=3D"ltr"><div>Hi All,</div><div><br></div><div>Since we are discuss=
ing Denis Welch parts, I wanted to share my experience. I purchased a set o=
f DW synchro rings for my transmission, but after 500 miles, it became impo=
ssible to shift from 4th to 3rd gear.</div><div><br></div><div>Upon disasse=
mbly, I discovered the DW synchros had a manufacturing defect. I have since=
 replaced them with Bastuck synchros, and the gearbox has been performing w=
ell.</div><div><br></div><div>Best,</div><div>Harold Manifold</div></div><b=
r><div class=3D"gmail_quote gmail_quote_container"><div dir=3D"ltr" class=
=3D"gmail_attr">On Mon, Jun 22, 2026 at 11:05=E2=80=AFPM JSARCH via Healeys=
 &lt;<a href=3D"mailto:healeys@autox.team.net";>healeys@autox.team.net</a>&g=
t; wrote:<br></div><blockquote class=3D"gmail_quote" style=3D"margin:0px 0p=
x 0px 0.8ex;border-left:1px solid rgb(204,204,204);padding-left:1ex"><div c=
lass=3D"msg-4238972136953864398"><div lang=3D"EN-US" style=3D"overflow-wrap=
: break-word;"><div class=3D"m_-4238972136953864398WordSection1"><p class=
=3D"MsoNormal"><span style=3D"font-size:11pt;font-family:Calibri,sans-serif=
">Concerning their products, I have a cam, cam followers, and a clutch ball=
 race release bearing and I am very happy with the products and their servi=
ce.<u></u><u></u></span></p><p class=3D"MsoNormal"><span style=3D"font-size=
:11pt;font-family:Calibri,sans-serif"><u></u>=C2=A0<u></u></span></p><p cla=
ss=3D"MsoNormal"><span style=3D"font-size:11pt;font-family:Calibri,sans-ser=
if">JMS<u></u><u></u></span></p><p class=3D"MsoNormal"><span style=3D"font-=
size:11pt;font-family:Calibri,sans-serif">=E2=80=9962 BT7 <u></u><u></u></s=
pan></p><p class=3D"MsoNormal"><span style=3D"font-size:11pt;font-family:Ca=
libri,sans-serif"><u></u>=C2=A0<u></u></span></p><div><div style=3D"border-=
width:1pt medium medium;border-style:solid none none;border-color:rgb(225,2=
25,225) currentcolor currentcolor;padding:3pt 0in 0in"><p class=3D"MsoNorma=
l"><b><span style=3D"font-size:11pt;font-family:Calibri,sans-serif">From:</=
span></b><span style=3D"font-size:11pt;font-family:Calibri,sans-serif"> Hea=
leys &lt;<a href=3D"mailto:healeys-bounces@autox.team.net"; target=3D"_blank=
">healeys-bounces@autox.team.net</a>&gt; <b>On Behalf Of </b>Bob Spidell vi=
a Healeys<br><b>Sent:</b> Monday, June 22, 2026 6:03 PM<br><b>To:</b> <a hr=
ef=3D"mailto:healeys@autox.team.net"; target=3D"_blank">healeys@autox.team.n=
et</a><br><b>Subject:</b> Re: [Healeys] big Healey new steering box<u></u><=
u></u></span></p></div></div><p class=3D"MsoNormal"><u></u>=C2=A0<u></u></p=
><p class=3D"MsoNormal" style=3D"margin-bottom:12pt">I&#39;ve only had the =
one contact with him so I really couldn&#39;t say; their support people wer=
e helpful. I&#39;ve been happy with the products from them--steering box in=
cluded--cam, pistons, valves, etc.<br><br>Side note: On one of the &#39;Whe=
eler Dealers&#39; episodes Mike went to the Omega piston factory (I have th=
em in my BJ8). I expected a modern factory; they&#39;re in what I&#39;d cal=
l an &#39;Old English workshop.&#39;=C2=A0<br><br>bs<u></u><u></u></p><div>=
<p class=3D"MsoNormal">On 6/21/2026 3:55 PM, Richard Mayor via Healeys wrot=
e:<u></u><u></u></p></div><blockquote style=3D"margin-top:5pt;margin-bottom=
:5pt"><p class=3D"MsoNormal">And we all know that Jeremy Welch would never =
misrepresent anything. <u></u><u></u></p><div><p class=3D"MsoNormal"><u></u=
>=C2=A0<u></u></p><div><p class=3D"MsoNormal">Sent from my iPad<u></u><u></=
u></p></div><div><p class=3D"MsoNormal"><br><br><u></u><u></u></p><blockquo=
te style=3D"margin-top:5pt;margin-bottom:5pt"><p class=3D"MsoNormal" style=
=3D"margin-bottom:12pt">On Jun 21, 2026, at 3:10<span style=3D"font-family:=
Arial,sans-serif">=E2=80=AF</span>PM, s.hutchings via Healeys <a href=3D"ma=
ilto:healeys@autox.team.net" target=3D"_blank">&lt;healeys@autox.team.net&g=
t;</a> wrote:<u></u><u></u></p></blockquote></div><blockquote style=3D"marg=
in-top:5pt;margin-bottom:5pt"><div><p class=3D"MsoNormal"><span style=3D"fo=
nt-family:Tahoma,sans-serif">=EF=BB=BF</span> <u></u><u></u></p><div><p cla=
ss=3D"MsoNormal">Well Bob, we all know that not everything is &quot;evident=
 on the bench&quot;!<u></u><u></u></p></div><div><p class=3D"MsoNormal">Loa=
d tends to change things.<u></u><u></u></p></div><div><p class=3D"MsoNormal=
"><u></u>=C2=A0<u></u></p></div><div><p class=3D"MsoNormal">Stephen BJ8<u><=
/u><u></u></p></div><div><p class=3D"MsoNormal"><u></u>=C2=A0<u></u></p></d=
iv><div><p class=3D"MsoNormal"><u></u>=C2=A0<u></u></p></div><div><p class=
=3D"MsoNormal"><u></u>=C2=A0<u></u></p></div><div id=3D"m_-4238972136953864=
398composer_signature"><div><p class=3D"MsoNormal"><span style=3D"font-size=
:9pt;color:rgb(87,87,87)">Sent from my Galaxy<u></u><u></u></span></p></div=
></div><div><p class=3D"MsoNormal"><u></u>=C2=A0<u></u></p></div><div><p cl=
ass=3D"MsoNormal"><u></u>=C2=A0<u></u></p></div><div><p class=3D"MsoNormal"=
><span style=3D"color:black">-------- Original message --------<u></u><u></=
u></span></p></div><div><p class=3D"MsoNormal"><span style=3D"color:black">=
From: Bob Spidell via Healeys <a href=3D"mailto:healeys@autox.team.net"; tar=
get=3D"_blank">&lt;healeys@autox.team.net&gt;</a> <u></u><u></u></span></p>=
</div><div><p class=3D"MsoNormal"><span style=3D"color:black">Date: 2026-06=
-21 4:34 PM (GMT-05:00) <u></u><u></u></span></p></div><div><p class=3D"Mso=
Normal"><span style=3D"color:black">To: <a href=3D"mailto:healeys@autox.tea=
m.net" target=3D"_blank">healeys@autox.team.net</a> <u></u><u></u></span></=
p></div><div><p class=3D"MsoNormal"><span style=3D"color:black">Subject: Re=
: [Healeys] big Healey new steering box <u></u><u></u></span></p></div><div=
><p class=3D"MsoNormal"><span style=3D"color:black"><u></u>=C2=A0<u></u></s=
pan></p></div><p class=3D"MsoNormal" style=3D"margin-bottom:12pt">AHS has a=
=C2=A0 video showing the assembly of one of their boxes. You can <br>clearl=
y see &#39;DWM&#39; on the top cover (sorry, don&#39;t have a link and it&#=
39;s <br>been a few years).<br><br>Here&#39;s a story: I got a call from Je=
remy Welch himself and he said, in <br>so many words &quot;You Americans ar=
e full of it.&quot; The hard spot isn&#39;t <br>evident on the bench.<br><b=
r>bs<br><br>On 6/21/2026 10:26 AM, Stephen Hutchings via Healeys wrote:<br>=
&gt; I=E2=80=99d like to hear more about this too.<br>&gt; AH Spares has on=
e as well as DW.<br>&gt; I wonder whether there would be any advantage to t=
he high ratio box. It may not be practical for parking, etc.<br>&gt; I gues=
s the main question is -How much slop is taken up, given it is still a cam =
and peg design.<br>&gt;<br>&gt; I have an odd phenomenon with my car in tha=
t it sometimes feels tighter than others, and it doesn=E2=80=99t seem to ha=
ve anything to do with how warm or cool it is.<br>&gt; (Lube level is good.=
)<br>&gt;<br>&gt; Stephen, BJ8<br>&gt;<br>&gt;&gt; On Jun 20, 2026, at 1:34=
<span style=3D"font-family:Arial,sans-serif">=E2=80=AF</span>PM, Ken Freese=
 via Healeys <a href=3D"mailto:healeys@autox.team.net"; target=3D"_blank">&l=
t;healeys@autox.team.net&gt;</a> wrote:<br>&gt;&gt;<br>&gt;&gt; Are there a=
ny negatives to the new steering boxes aside from the cost?<br>&gt;&gt; Ken=
 Freese<br>&gt;&gt; 65 BJ8<br>&gt;&gt; ____________________________________=
___________<br>&gt;&gt; Support Team.Net <a href=3D"http://www.team.net/don=
ate.html" target=3D"_blank">http://www.team.net/donate.html</a><br>&gt;&gt;=
 Suggested annual donation=C2=A0 $12.75<br>&gt;&gt;<br>&gt;&gt; Archive: <a=
 href=3D"http://www.team.net/pipermail/healeys"; target=3D"_blank">http://ww=
w.team.net/pipermail/healeys</a> <a href=3D"http://autox.team.net/archive/h=
ealeys" target=3D"_blank">http://autox.team.net/archive/healeys</a><br>&gt;=
&gt;<br>&gt;&gt; <a href=3D"mailto:Healeys@autox.team.net"; target=3D"_blank=
">Healeys@autox.team.net</a><br>&gt;&gt; <a href=3D"http://autox.team.net/m=
ailman/listinfo/healeys" target=3D"_blank">http://autox.team.net/mailman/li=
stinfo/healeys</a><br>&gt;&gt;<br>&gt;&gt; Unsubscribe/Manage: <a href=3D"h=
ttp://autox.team.net/mailman/options/healeys/s.hutchings@rogers.com" target=
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s.com</a><br>&gt;&gt;<br>&gt; _____________________________________________=
__<br>&gt; Support Team.Net <a href=3D"http://www.team.net/donate.html"; tar=
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